What are the digital counter benefits for the industry? The modern digital counter may be a relatively simple electronic device, but that doesn’t make it any less amazing. In today’s deeper dive into one of the most fundamental technologies assisting the full spectrum of industries, especially in their push for greater automation, we’re going to explore what electronic counters are, how they work and why your automating organisation will benefit.
Whether it’s a non-digital or analogue counter or its modern counterpart, a counter’s role is easily understandable: when fingers and toes just aren’t good enough, organisations across the industry spectrum need these devices not just for counting but also for measuring, recording and analysing frequency and time, and integrating this data with larger mainly automated processes. The counter achieves all this, at the most fundamental level, by counting – and often displaying to the user – specific events that are occurring within the logic circuit.
In a digital circuit, it does the counting by noticing ‘pulses’ as they occur, which in the most rudimentary mechanical design is akin to the clicking of a button – for instance when a patron enters a stadium to be counted as part of the crowd. In the electronic equivalent, the device will instead count something like the number of photons working as an input, and is based on a concept known as ‘flip-flops’.
Also known as a latch, a flip-flop is simply a sequential logic circuit with two stable states that can serve as a storage medium that correspondingly changes when signals are delivered by the inputs. Without getting too lost in the jargon, the flip-flop device stores a single binary data ‘bit’, with one state representing ‘1’ and the other ‘0’. What this allows the digital counter device to do is increment or decrement the operating values as they occur based on their previous state. For these crucial mathematical operations for standalone or integrated processes, no other device is capable of doing this other than a counter.
From ancient times all the way to our rapidly advancing 21st century, counters – be they a sophisticated digital version or the simple physical tokens used by ancient man – have been helping us with our manual workloads and increasingly automated processes. Whether for crunching data, keeping time, tracking stocks or so much more, it is counters that ensure that highly accurate, reliable and consistent data, results and processes take place in complex, fast-paced and competitive markets.
Why should your organisation be looking into the latest range of electronic digital counters?
Mounting flexibility: Modern counters are integrated with your systems in a variety of ways, including with clamping frames, front panel and din rails.
Cost flexibility: Thanks to high demand, the current range of electronic counters has swelled to epic proportions, enabling businesses across the budgetary spectrum to access reliable technology across the full variety of types, configurations and specifications.
Smarter manufacturing: All of the basic digital counter types – including decade counters, Johnson counters, decade counters, ring counters, up-down counters and more – have become indispensable especially for integrated manufacturing processes such as batch size regulation.
Low maintenance: With none of the moving parts of mechanical counters, the robust industrial digital counter can be relied upon to keep working with almost no maintenance over long lifespans.
Full automation: As the industrial world continues its transition towards full automation, next-generation digital counters can be integrated into fully automatic modes that are ‘set and forget’.
Now we have seen that there are many digital counter benefits for the industry. From your own profit-making activities to the most central industry niches in manufacturing, engineering, construction, power generation and more, digital counters are giving organisations the world over another big boost based on new innovative breakthroughs.
To ensure you’re making only the smartest choice for your enterprise, always check in with an expert to match your needs and budget with the perfect electronic counter device.
